Best HCM100 super tall cup forming machine Manufacturer, Supplier
HCM100 is designed to produce super tall paper cups with maximum 235mm height. The stable production speed is 80-100pcs/min. Super tall paper cup is a good replacement for tall plastic cups and also for unique food packaging. It's working from paper blank pile, bottom punching work from the paper roll, with both hot air heater and ultrasonic system for side sealing.
Supported Materials: Single PE / PLA, Double PE / PLA, PE / Aluminum or water based biodegradable materials coated paper board
Key Features & Technical Highlights
The feed table is a double deck design to prevent paper dust from entering the main frame. The table is designed with a reasonable width, making maintenance more convenient.
The mechanical transmission is mainly driven by gears connected to two longitudinal shafts. The main motor’s output is delivered from both sides of the motor shaft, ensuring balanced force transmission.
The transmission structure is simple and effective, leaving ample room for routine repair and maintenance.
Features an open type indexing gear (turret 10 : turret 8 arrangement to make all functions more reasonable). Equipped with high-grade components including heavy load pin roller bearings for the indexing gear cam follower, along with precise oil and air pressure gauges, and digital transmitters.
The second turret is equipped with 8 working stations. This allows for additional functions, such as a third rim rolling station (for optimized rim rolling, particularly with thick paper) or a grooving station.
Folding wings, the knurling wheel, and brim rolling stations are adjustable directly above the main table. No adjustment is required inside the main frame, saving time and simplifying operation.
Electric control cabinet: The entire machine is managed by a high-end PLC system. All motors are independently controlled by frequency inverters to accommodate a wide variety of paper properties.
Utilizes premium, well-known brand heaters and a reliable ultrasonic side seam system for supplemental sealing strength.
Safety sensors detect issues such as low paper levels, missing paper, or paper jams, displaying precise diagnostic faults on the touch panel alarm window.
Professional Support & Technical Services
On-Site Commissioning
Perform professional installation and startup verification at your facility.
Maintenance Support
Reliable breakdown assistance and structural troubleshooting to keep operations active.
Parts & Procurement
Accurate machinery parts identification and efficient support for parts purchasing.
Productivity Consulting
Expert advice aimed at optimizing productivity and boosting output quality.
Get in touch today and discover how your production line can benefit from our comprehensive support services.
Frequently Asked Questions (FAQ)
What range of paper cup sizes can this machine manufacture?
The machine is capable of manufacturing paper cups ranging in volume from 5oz to 44oz. The structural limits accommodate top diameters of 70 to 116mm, bottom diameters of 50 to 90mm, and total heights of 135 to 235mm. Custom size requests can also be accommodated.
What is the production speed of the cup machine?
The standard production speed is between 80 and 100 pieces per minute. The exact speed depends on the cup specifications, paper quality, and material thickness used during production.
What materials and coatings are compatible with this equipment?
The machine handles single PE/PLA, double PE/PLA, PE/Aluminum, as well as modern water-based biodegradable materials coated paper board, making it highly versatile for eco-friendly packaging lines.
What sealing technologies are utilized?
It employs a combined sealing process. The side sealing is handled via a hybrid hot air heating and ultrasonic system, while the bottom sealing is executed using high-efficiency hot air heating.
How are errors and technical faults managed during operation?
The machine features integrated safety logic sensors. Any faults, including low paper levels, missing sheets, or feed path jams, are automatically triggered and precisely displayed on the system's touch panel alarm window.
What mechanical design details ensure stability?
Stability is ensured through gear-driven transmission to two longitudinal shafts and a balanced main motor output on both sides of the shaft. Heavy-load pin roller bearings are chosen for the indexing gear, and the structure is configured for optimal force distribution.
Huan Qiang
